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Manufacturing Intelligence

Maximize the performance of your equipment

With our OEE module, you gain a clear view of your machines’ availability, efficiency, and quality, empowering you to make informed decisions to optimize production and reduce costs.

Availability

  • Reduce unplanned downtimes
  • Optimize preventive maintenance
  • Increase continuous production

Efficiency

Compare theoretical vs. actual capacity

Identify improvement opportunities by optimizing resource usage and lowering operational costs

Quality

Measure the percentage of good parts produced, ensuring high-quality output and minimizing waste.

Direct savings and improved ROI

AVAILABILITY
Accurately detect idle times and their causes

EFFICIENCY
Compare theoretical vs. actual capacity

QUALITY
Measure the percentage of good parts

Optimize Production Monitoring and Control

With the Processes module, you can analyze and optimize the performance of your production programs in detail. Track execution times, deviations, and parts produced to enhance the efficiency of each operation.

Time Analysis

Evaluate execution times for each program to identify improvement areas and optimize production processes.

Deviations

Compare the execution of the same program over different runs to detect deviations and take corrective action, ensuring more stable production.

Parts Produced

Monitor the quantity and quality of parts produced in each cycle to ensure compliance with established standards.

Consumption per Program

Record and analyze the consumption of resources, such as energy, materials, and tools, for each executed program.

Efficiency per Program

Measure the performance of each program in terms of time and resources used, and compare it against expected results.

Downtimes per Program

Track interruptions that occur during the execution of each program in detail.

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Analyze and Optimize Electrical Resource Usage in Production

This module is specifically designed for production managers, offering a detailed analysis of electrical consumption focused on daily operations. Its goal is to enhance sustainability and efficiency by enabling data-driven decisions.

Consumption per Tool: identify machines with the highest energy consumption

Time-Based Consumption: detect patterns and demand peaks

More Efficient Production: cross-reference consumption with production volume

Inefficiency Detection: eliminate energy waste

Sustainability: optimize resource usage and minimize environmental impact

Energy Under Control: Maximize Energy Efficiency and Minimize Operational Risks

Optimize power factor to avoid penalties and reduce costs

Analyze by phase to detect faults and unbalanced systems

Fewer Failures, More Production

80% of problems stem from 20% of causes. Our alarm system not only alerts you in real time but also analyzes fault patterns and frequency to identify their root causes. With this insight, you can act where it truly matters—reducing downtime and optimizing production.

Take control, respond faster, and avoid unnecessary stops.

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Enhance the Reliability of Your Operations:anticipate Failures and Minimize Downtime

 

With the RAM module, you can analyze and improve the Reliability, Availability, and Maintainability of your equipment, ensuring continuous and efficient operation.

01

Reliability

Identify recurring failures and their root causes to reduce interruptions and enhance equipment reliability

02

Availability

Analyze machine uptime and operational performance to maximize effective production

03

Maintainability

Plan and optimize preventive and corrective maintenance based on historical and real-time data

Optimize Equipment Performance with Smart Maintenance. Ensure operational continuity and reduce unexpected downtimes with a proactive preventive maintenance system.

Spare parts management and replacement planning

Scheduled maintenance to prevent failures

Incident logging and root cause analysis

Full traceability of issues and solutions

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Your Data, Your Way
We provide the information and help you visualize it according to your specific needs.

Smooth integration with no disruptions

Monitor, analyze, and optimize your production in real time with Fagor Digital Suite.

Request a demo now and boost your efficiency.

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